AI-Powered Visual Quality Inspection for Manufacturing DeepInspect by SwitchOn is an edge-deployed AI visual inspection software that detects surface defects, cracks, scratches, and anomalies that traditional rule-based systems simply cannot catch. Unlike template-matching or threshold-based inspection tools, DeepInspect uses deep learning to identify random, non-repeating defects the kind that vary in shape, size, and location every time. That's where AI is not just better; it's the only option. Key Capabilities - 99.5%+ inspection accuracy across production lines - Under 200 good images needed to train a model - 45-minute model training — no ML expertise required - 1,000+ PPM inspection speed for high-throughput lines - Supports TCP/IP and Modbus protocols - Native integration with Siemens, Delta, Omron, and Mitsubishi I/O systems - FDA 21 CFR Part 11 compliant for regulated industries - Edge-only deployment your data never leaves the facility
Who Uses DeepInspect Trusted by quality and operations teams in Automotive, Pharma, Electronics, and FMCG industries. Customers include Unilever, P&G, ITC, Diageo, Tata, Bosch, Denso, SKF, and Sansera Engineering.
Website: switchon.io/product/ Email: info@switchon.io
A startup from Bengaluru, India that is founded by Aniruddha Banerjee, Avra Banerjee.
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Surface Inspection
Train models with fewer than 200 good images; setup within 45 minutes; achieve less than 0.5% false-positive rate; achieve 200-micron detection.
Optical Character Verification
Train models with special characters; train on any custom font; verify 50+ characters in a single view; integrate with existing printers/markers.
Dimension Check
Achieve 200-micron detection for distance, diameter, and angle.
Object Counting
Count 50+ objects in a single view; integrate with existing PLC for auto-changeover; achieve 100% accurate object count within 45 minutes.
DeepInspect Cloud
Integrate multiple systems and analyze performance; generate quality reports automatically; analyze defect images and classes in real time to identify root cause; use APIs to integrate with ERP, MES, etc.
DeepInspect delivers 99.5%+ inspection accuracy, inspects at 1,000+ PPM, integrates with existing PLCs and IOs (Siemens, Delta, Omron, Mitsubishi), supports TCP/IP and Modbus protocols and is FDA CFR Part 11 compliant. It is trusted by global manufacturers like Unilever, P&G, Bosch, and Tata, making it a proven enterprise-grade solution.
We have worked in Fortune 100 & 500 companies.
SwitchOn's DeepInspect is purpose-built to detect random, non-repeating defects like cracks, scratches, and surface anomalies that traditional rule-based or template-matching systems simply cannot catch. It trains on fewer than 200 good images, reaches production-ready accuracy in 45 minutes, and runs entirely on the edge with no cloud dependency for inspection.
Quality Managers, Plant Heads and Operations Directors in Automotive, Pharma, Electronics, and FMCG industries who need reliable, scalable visual inspection on the production line.
SwitchOn was founded in 2017 by brothers Aniruddha and Avra Banerjee, who grew up watching their parents run a small-scale manufacturing business. That experience gave them a firsthand understanding of what manufacturing operations truly demand, both the pride in what gets built and the pain of quality failures slipping through the line. When they set out to build something of their own, the problem of defect detection was not abstract to them. It was personal. Their professional backgrounds only deepened the conviction. Aniruddha had worked at NVIDIA and Samsung as a Linux and systems software engineer, and Avra came with experience from Schneider Electric and Team Indus. Together, they had exactly the technical depth the problem required. Rather than staying in comfortable, well-paying roles abroad, they chose to come back and take a shot at solving a real manufacturing problem at scale. That decision became SwitchOn and its flagship product, DeepInspect.
DeepInspect is built on a foundation of computer vision, deep learning, and applied AI/ML, designed specifically to handle the complexity of real-world manufacturing environments. The system runs entirely on the edge, powered by a Linux-based architecture that integrates directly with production-line hardware, including industrial cameras, PCBs, and IO controllers from leading PLC vendors. This means the intelligence lives on the factory floor itself, with no dependency on the cloud for inspection decisions. The underlying models are trained using proprietary algorithms that require far less data than conventional AI systems, making the technology both fast to deploy and highly accurate in detecting surface defects that no rule-based system can reliably catch.
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