Software Alternatives & Startups

Officially verified details Andon Tool

Digital Andon for Manufacturers. Replaces radios, whiteboards and scattered documents with real-time requests, live schedule boards, daily KPI boards and downtime tracking.

Andon Tool

Andon Tool Reviews and Details

This page is designed to help you find out whether Andon Tool is good and if it is the right choice for you.

Features & Specs

  1. Real-time Andon board

    Operators request help from a phone, tablet or floor kiosk; requests appear instantly on a live board

  2. Claim by name

    Responders claim each request, so everyone sees who owns it

  3. Automatic response timing

    Response and completion times are captured automatically, counting operational time only

  4. Supervisor dashboard and reports

    Open requests, owners, response times, analytics and reports

  5. Production scheduling

    Visual schedule boards, automated employee rotations and job templates

  6. Daily KPI boards

    Green/yellow/red tracking, wall calendar, TV slideshow and split-screen displays

  7. Downtime tracking

    Log stoppages in seconds, tag the waste, see top losses ranked by time lost

  8. Multiple plants and roles

    Plants, departments and work areas with role-based access

  9. No hardware or ERP project

    Runs in any modern browser; nothing to install, no ERP integration needed

  10. Skill Matrix add-on

    Certifications, coverage and a work-instruction library with QR codes

  11. C.I.B. add-on

    Continuous improvement assistant for 5 Whys, fishbone, PDCA, A3 and meeting notes

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Questions & Answers

As answered by people managing Andon Tool.
  1. What's the story behind Andon Tool?

    Andon Tool was built by me, Marco Valdivia, a continuous improvement coordinator in Sioux Center, Iowa. On the floor I saw the same problems every day: operators radioing someone who was already busy, supervisors hearing about stoppages late, and nobody able to say how long a fix really took. The systems that solve this were priced for much bigger plants, so he built a simpler one that runs on the devices a plant already has. The idea behind it: the right communication, to the right place.

  2. What makes Andon Tool unique?

    Andon Tool is a complete digital Andon system built by someone who works on a plant floor. Requests, schedule boards, KPI boards and downtime tracking run in any browser, on the phones, tablets and TVs a plant already has. There’s no hardware to buy and no ERP project, and most plants are set up in days. Response times count only operational time, not breaks, so the numbers reflect what really happened.

  3. Why should a person choose Andon Tool over its competitors?

    Most plant-floor platforms are scoped for large plants, with hardware, integration projects and long rollouts. Andon Tool gives Manufacturers the core of it: calling for help, seeing who’s responding, and measuring how long things really take. It costs $300 a month with all four modules included, plus a one-time setup fee, and there’s no long-term contract. It’s simple enough that operators use it on day one, and plants near Sioux Center, Iowa, can get on-site setup.

  4. How would you describe the primary audience of Andon Tool?

    Manufacturers with roughly 20 to 200 floor employees, in fabrication, welding, paint, assembly, food processing, plastics and contract manufacturing. Operators use it to call for help. Leads, maintenance, quality and material handlers use it to respond. Supervisors and continuous improvement teams use it to get real response-time and downtime data without a six-figure system.

  5. Which are the primary technologies used for building Andon Tool?

    Andon Tool is a cloud web app built with React. It runs in any modern browser on phones, tablets, PCs and floor TVs, with nothing to install. It’s hosted on a managed cloud platform with role-based access for each plant, department and job, and payments run through Stripe.

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