
Digital Andon for Manufacturers. Replaces radios, whiteboards and scattered documents with real-time requests, live schedule boards, daily KPI boards and downtime tracking.
A startup from Sioux Center, the United States, founded by Marco Valdivia.
This page is designed to help you find out whether Andon Tool is good and if it is the right choice for you.
Andon Tool is a browser-based digital Andon system for Manufacturers. It replaces radio calls, whiteboards and scattered spreadsheets with one place where the floor's needs are visible, owned and timed.
Operators request help from any phone, tablet or shared floor kiosk. Requests appear instantly on a live board, are claimed by name, and response and completion times are captured automatically, counting only operational time, not breaks.
Every plan includes four modules:
Optional add-ons:
No hardware to install and no ERP integration required. Most plants set up in days, not months. Built by a working continuous improvement coordinator and priced for plants that can't justify a six-figure MES.
The right communication, to the right place.
Listed in
Real-time Andon board
Operators request help from a phone, tablet or floor kiosk; requests appear instantly on a live board
Claim by name
Responders claim each request, so everyone sees who owns it
Automatic response timing
Response and completion times are captured automatically, counting operational time only
Supervisor dashboard and reports
Open requests, owners, response times, analytics and reports
Production scheduling
Visual schedule boards, automated employee rotations and job templates
Daily KPI boards
Green/yellow/red tracking, wall calendar, TV slideshow and split-screen displays
Downtime tracking
Log stoppages in seconds, tag the waste, see top losses ranked by time lost
Multiple plants and roles
Plants, departments and work areas with role-based access
No hardware or ERP project
Runs in any modern browser; nothing to install, no ERP integration needed
Skill Matrix add-on
Certifications, coverage and a work-instruction library with QR codes
C.I.B. add-on
Continuous improvement assistant for 5 Whys, fishbone, PDCA, A3 and meeting notes
Andon Tool was built by me, Marco Valdivia, a continuous improvement coordinator in Sioux Center, Iowa. On the floor I saw the same problems every day: operators radioing someone who was already busy, supervisors hearing about stoppages late, and nobody able to say how long a fix really took. The systems that solve this were priced for much bigger plants, so he built a simpler one that runs on the devices a plant already has. The idea behind it: the right communication, to the right place.
Andon Tool is a complete digital Andon system built by someone who works on a plant floor. Requests, schedule boards, KPI boards and downtime tracking run in any browser, on the phones, tablets and TVs a plant already has. There’s no hardware to buy and no ERP project, and most plants are set up in days. Response times count only operational time, not breaks, so the numbers reflect what really happened.
Most plant-floor platforms are scoped for large plants, with hardware, integration projects and long rollouts. Andon Tool gives Manufacturers the core of it: calling for help, seeing who’s responding, and measuring how long things really take. It costs $300 a month with all four modules included, plus a one-time setup fee, and there’s no long-term contract. It’s simple enough that operators use it on day one, and plants near Sioux Center, Iowa, can get on-site setup.
Manufacturers with roughly 20 to 200 floor employees, in fabrication, welding, paint, assembly, food processing, plastics and contract manufacturing. Operators use it to call for help. Leads, maintenance, quality and material handlers use it to respond. Supervisors and continuous improvement teams use it to get real response-time and downtime data without a six-figure system.
Andon Tool is a cloud web app built with React. It runs in any modern browser on phones, tablets, PCs and floor TVs, with nothing to install. It’s hosted on a managed cloud platform with role-based access for each plant, department and job, and payments run through Stripe.
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